S.A.F.E. Laboratory
An AIoT-based laboratory access system integrating computer vision and IoT for automated PPE compliance verification.

Overview
Developed the AI component of a smart laboratory access system that verifies Personal Protective Equipment (PPE) compliance in real time before granting laboratory access through an RFID-enabled attendance workflow.
Problem
Laboratory safety inspections are often performed manually, making them time-consuming, inconsistent, and prone to human error before users enter restricted laboratory areas.
Solution
Designed and trained a YOLOv5 object detection model for PPE detection, integrated through a Flask API with an IoT-based attendance system using ESP32 and RFID to automate laboratory entry validation.
Architecture
Engineering Decisions
- Collected and manually annotated a custom PPE dataset to improve detection performance under realistic laboratory conditions.
- Separated AI inference from the web application through a Flask API for modular deployment.
- Integrated the AI model with IoT hardware to enable automated access control instead of standalone object detection.
- Prioritized real-time inference speed while maintaining reliable detection accuracy.
Challenges
- Collecting sufficient PPE images with diverse lighting conditions and viewing angles.
- Balancing detection accuracy with inference latency for real-time operation.
- Integrating AI inference with RFID-based hardware communication.
Lessons Learned
- Deploying AI systems requires significantly more engineering than model training alone.
- Dataset quality often contributes more to performance than architectural complexity.
- System integration becomes the primary challenge once the model reaches acceptable accuracy.
Future Improvements
- Deploy optimized models using TensorRT or ONNX Runtime.
- Expand PPE categories for broader industrial safety applications.
- Support multiple simultaneous users.
- Implement edge deployment for lower latency.
Technology
Gallery



Results
Accuracy
88-97%
Dataset
3,500+ manually collected and annotated images